Keep project risks at a minimum by preventing delays during plant commissioning and startup through real-world plant training of field engineers, operators and maintenance.

Whether you require mobile solutions for remote data entry and operator feedback, or a virtual reality facility to test your designs, hardware and equipment for deployment, these components are available to access within your Virtual Reality system.

AR/VR allows you to deliver accelerated training that is efficient, sustainable and effective – and also within budget. Maximise ROI in-plant personnel training and increase profitability through increased plant utilisation and capacity, while maintaining safe plant operation.

Modular architecture empowers you to link to major DCS systems, as well as “traditional” Operator Training Simulators. Through leveraging the Excel Simulation Interface architecture, data can easily be transferred between the Virtual Environment, the Dynamic Simulation Suite – and any 3rd party software or data source needed for the overall solution. This agnostic environment enables scalable multifunctional technology.

Alert thresholds can be set by users to communicate when the deviation between actual values and predicted values exceeds the allowed parameters. Alerts can be managed in a number of ways. This includes management by duration, frequency, alert category, level and criticality. Every alert event is also directly linked to a graphical trend for that particular asset, showing event data, threshold limits as well as times when the values are in alarm. Through PRiSM Predictive Asset Analytics’ customisable email notification capabilities, relevant users and groups can be notified in real-time if an asset is in alert status.

The software offers an advanced calculation engine that provides users the ability to develop simple as well as complex calculations in order to create pseudo or ‘virtual’ points. The results of these calculations can be applied in PRiSM Predictive Asset Analytics models, so offering greater system flexibility. The calculations have the ability to automatically back-calculate, so rendering historical data available for the monitoring period before the creation of the current calculation.

PRiSM Predictive Asset Analytics includes a range of business intelligence tools and advanced statistical and model-based comparison applications that enable users to reduce the amount of time searching for potential problems. Users are offered the ability to view raw training data, see results of the model, compare the performance of similar assets of the same type and also view the effects of alerts. Diagnostic ability lessens the likelihood that an engineer will attribute abnormal operating conditions to the incorrect variable.

The PRiSM Predictive Asset Analytics Transient Module offers the ability for online monitoring of abnormal conditions during a transient, for example, shutdowns and startups. PRiSM Predictive Asset Analytics also has the ability to automatically identify previous transient events from the historian. This function is useful for comparisons.

We offer comprehensive monitoring and diagnostic services – on-site or remotely. We offer the training to enable you to deploy, maintain and monitor your own models. Alternatively, we can do the monitoring for you. Our experienced team of engineers can assist you during every step of the process – from model training to diagnostics to best practices.

PRiSM Predictive Asset Analytics software has the ability to integrate with existing enterprise security systems. The system supports single sign-on authentication. Administrators have the ability to limit user access rights, as well as edit privileges at a granular level.

Alert thresholds can be set by users in order to communicate when the deviation between actual values and predicted values exceeds allowed limits. Every alert event is also linked directly to a graphical trend for that asset. The graphical trend shows the event data, threshold limits as well as the times when the values are in alarm.

Enable safe, reliable and profitable operations through the consistent execution of best practices by the field workforce, so sustaining and accelerating mainstream process improvement.

Comprehensive and detailed reports can be generated and accessed over web connections for cross-functional team sharing, in order for management to obtain enhanced visibility of performed field tasks. Images can be captured and marked up to speed up the resolution of problems.

Drive the consistent execution of best practices by the field workforce, sustaining and accelerating mainstream process improvement.

This allows the business to plan and manage incoming work requests, in addition to automatically generating work from preventive maintenance programs. The planning function allows labour, tools, materials, drawings, safety information and subcontractor requirements to be identified on work orders, in order to support proactive maintenance activities.

Create a library of repeatable, standard jobs with automatic work-order generation, based on any combination of user-defined triggering criteria. This can include elapsed time, calendar date and operating statistics, as well as PM routes and inspection checklists. The application is fully integrated to distributed control systems, like the System Platform or Foxboro I/A Series System, to support the automated downloading of real-time operating statistics from the plant floor.

Construct a detailed history of equipment information based on day-to-day maintenance activities. Failure history – including symptoms – the cause of failure, as well as action taken can be easily reviewed and analysed. Indicators such as mean-time-between-failure and mean-time-to-repair reporting are additionally available to establish proper fine-tuning of equipment maintenance requirements.

Address the foremost challenges of maintenance repair and operations in order to enable the control of a large number of unique and low-unit value items. The system automates the reorder process by recognising replenishment lead times, calculated safety stock levels as well as sophisticated “available-to-promise” logic based on expected receipts (open purchase orders) and issues.

Keep the cost of buying high volumes of MRO inventory items to a minimum, while ensuring that parts are available when needed. Fully automate the entire procurement process, including purchase orders, requisitions, expediting, receiving, contract, quotations and invoice matching. Improve vendor relationship management and contract negotiation.

Approval routes are defined by the user. They can be based on both functional and financial rules. Approvals are electronically issued via an approval inbox or through your standard email system, so enabling off-line approvals to be performed at your convenience. Via workflow, approved documents can be automatically processed to their next stage.

Condition Management software joins condition information together with required actions for critical plant systems as well as business solutions. In the plant environment, this includes integration with Safety solutions and the Control/PLC/SCADA, where access to key information is supplied through the operator console.
Operator visualisation is seamless and data is presented through the operator interface. This is where key information such as asset performance trends, operational specifications and maintenance history are presented to operators directly on their screens.

A simple configuration tool supplies the linking mechanism between the Asset Registry and a wide range of plant information sources. It enables the process engineer to configure and link the monitoring parameters for equipment and measurement points, define the analysis to be applied as well as define the required actions or workflow resulting from the analysis.

On one screen, the configurator is able to list plant floor information points as well as the plant’s assets, as seen in the asset registry. It offers an intuitive drag-and-drop wizard-based environment. This environment facilitates the setup of simple or complex conditions across single or multiple assets and measurement points.

Through the understanding of the condition of an asset, Condition Management can assist in increasing asset availability, reducing costs and help to avoid unnecessary maintenance and downtime. This supports continuous improvement through an integrated workflow management capability. It also provides operations, engineering and maintenance with ease of access to current asset information for improved decision-making.

Condition Management analyses data from multiple disparate assets, systems, and devices. It does so in order to help businesses better understand their asset’s contribution to business operations throughout the entire asset lifecycle.

Our experts will guide you through the pinpointing of new opportunities to identify asset failures before they occur, decrease unscheduled downtime and ensure your business operations are meeting safety and regulatory compliance objectives.

The Reliability Centered Maintenance functionality assists plant management in decision-making. It achieves this by prioritising assets based on business risk. It facilitates a thorough understanding of failure behaviour and mitigating actions, as well as helping you to prioritise your asset strategy in relation to company objectives, such as costs reduction, availability, compliance and safety.

This functionality facilitates decision-making by simulating different asset strategies over the full asset lifecycle. In doing so, it helps you find the perfect balance between cost versus risk.

A comprehensive, built-in root cause analysis functionality for incident logging, secure prevention and solution definitions. It includes an average 1:30 ROI within a year.

Optimise inventory management related to your critical assets. Achieve significant savings in downtime and stock management.

Created with 20 years of equipment reliability data, AVEVA’s Asset Strategy Library accelerates deployment time by up to 90 per cent, securing faster-than-ever return on investment.