Mining & Mineral Processing

Mining & Mineral Processing

Connect operational data across mining, processing, energy and water.

Mining is Not an Isolated Operation

Mining and mineral processing are part of a much larger value chain.

Operations need to manage production, equipment, recovery, energy and water, while information from the operation can also support teams upstream and organisations downstream.

The challenge is making that information available where it can create the most value, without having to replace the systems already in place.

Connect the Data that Matters

Mining operations generate large amounts of data every day, from equipment and production to energy, water and process performance.

When this information is connected and put into context, teams can get a clearer view of what is happening across the operation and make better-informed decisions.

The goal isn’t to standardise everyone’s software. It’s to make trusted information easier to access and use.

How Connected Data Creates Value

See how connected data can create value across the mining operation and beyond.

Connected Value Chain

Connected Value Chain

From Mine to the Wider Value Chain

Operational information doesn’t have to stop at the mine gate.

Production, recovery, quality, energy and water data can support the mining operation while also providing useful information to upstream and downstream stakeholders.

This creates a more connected flow of information across the lithium and EV value chain.

From Data to Action

From Data to Action

Connected data can do more than show what is happening.

With the right information and business logic in place, events can trigger alerts, workflows and actions.

For example, a change in water consumption or mill performance can be detected, assessed and brought to the attention of the right team.

The goal is simple: turn information into action.

This reflects the source material’s progression from detecting an event through contextualisation and business logic to triggering an alert or workflow.

Power & Water

Power & Water

Power and Water Are Part of the Picture

Production performance cannot be viewed in isolation from the resources that enable it.

By looking at throughput, recovery, energy and water together, mining operations can better understand where resources are being used, where losses may be occurring and how operating conditions affect production.

The source specifically identifies power and water as critical to mining and mineral processing and gives these operational questions as examples of what connected information can help investigate.

#CONNECTEFFECT

The #CONNECTEFFECT

The opportunity is to make more use of the information already being generated across the operation.

  • Connect the data.
  • Contextualise the information.
  • Share it securely.
  • Make it actionable.
  • Extend its value beyond the operation.

That’s where the #CONNECTEFFECT begins.

Connect production, quality, inventory and operational information to improve visibility and support better decisions across the mining value chain.

Optimise Mining Production and Performance

Connect production, quality, inventory and operational information to improve visibility and support better decisions across the mining value chain.

Mining in Practice: Exxaro GMEP

See how connected industrial software helped support automation, throughput, production and operational performance at one of the world’s largest coal beneficiation complexes.

CONNECT visualization

CONNECT visualization

Look at your industrial world in context. CONNECT visualisation brings together your operations, engineering, and enterprise data in a single browser-based experience. That means you no longer have to switch systems or puzzle together siloed information.

Speak to an Expert

Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

    General Manufacturing

    Digital Transformation: Making Smart Manufacturing Possible

    Drive operational excellence and smart manufacturing through Digital Transformation – across the value chain.

    IS³’s innovative solutions are used by manufacturers over the world

    Achieve maximum performance, as well as improving overall operations in areas including Quality, Tracking, Performance, Production, Inventory, Asset Management and Order Fulfilment.

    Our IS³ Manufacturing Execution Systems (MES) and technology platform is the answer to the demands and complexities of present-day manufacturing systems. General Manufacturing depends on IS³ for improved, high-performance operations in the areas of Production, Performance, Quality, Inventory and Asset Management.

    The efficient management of crucial aspects of process manufacturing, such as formulation, ingredients, routing, unit of measure, lot traceability and product and implementation pricing demands specialised industry knowledge and carefully crafted IT solutions.

    Regardless of whether your processes take place in the Food and Beverage, Pharmaceutical, Chemical, Consumer Packaged Goods or Biotechnology industries, IS³ offers solutions that will improve efficiency and profitability, as well as improving your overall plant and process operations. Such solutions improve control and make possible regulatory compliance, while also offering the flexibility to support product innovations.

    IS³ Solutions for Food and Beverage/CPG Manufacturing

    Pressures on the Food and Beverage/Consumer Packaged Goods (CPG) industries have reached an all-time high. Over the course of the past decade, the amount of product variations have soared, alongside the momentum of new product introductions.

    Brands are becoming increasingly global and valuable, shining a new spotlight on food safety as well as brand integrity. This wide reach has also resulted in an increase in competitiveness, driving a sharp focus on cost reduction and manufacturing efficiency.

    Consumers demand more, with decreased brand loyalty. These factors increase the importance of avoiding out-of-stock scenarios, as well as presenting a consistent customer experience and bringing the best and most current products to market rapidly.

    Additionally, there is a need for more self-regulating, stringent corrective and preventative food safety measures, driven by industry regulations.

    With vast experience serving the food industry, and offering the broadest and most up-to-date software portfolio, IS³ is the proven, safe and modern choice for food and beverage manufacturing.

    Operations and Process Control Applications

    • Process Historian
    • Model D
    • Intelligence

    AVEVA Insight Operations Visibility Applications

    • Plant HMi
    • Plant SCADA
    • Batch Management

    Line and Equipment Performance Management Applications

    • Discrete Lean Management
    • MES/Performance

    Maintenance and Uptime Improvements

    • Enterprise Asset Management
    • Mobile Operator Rounds

    Compliance and Quality Applications

    • MES/Quality
    • Workflow

    Speak to an Expert

    Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

      Smart Manufacturing in Life Sciences

      Cut down on time-to-value, increase asset utilisation, ensure product integrity and enhance efficiency through Digital Transformation.

      Digital Transformation That Spans the Value Chain

      From Laboratory to Patient

      Blockbuster medications are a thing of the past. These days, the pharmaceutical industry is moving towards personalised, targeted medicines. AVEVA assists medicine manufacturers and biotechnology companies in ensuring product integrity as well as regulatory compliance, while revolutionising their operations through smart manufacturing.

      Improve Line Performance Management

      • Improve equipment uptime, line throughput as well as product quality, in order to maximise return on existing investments.
      • A model-driven framework enables quicker deployment and ease of expansion.

      Digital Quality and Traceability

      • Ensure end-to-end product integrity and compliance, including product genealogy and regulatory standards.
      • Solutions built on compliance-driven models, enabling global track-and-trace.

      Reduce Time-to-Market with Automation Integration

      • Reduce time-to-market, risks, as well as costs through standardisation across the manufacturing network.
      • Benefit from a unique template library approach which aids the embedding of standards and best practices.

      What Does It Mean To Be Smart?

      In order to stay competitive in today’s cut-throat market environment, the life sciences ecosystem has to be highly efficient and fully connected – from production to distribution.
      This translates to having smart equipment connected with the enterprise in real-time, in order to push critical process data.

      It entails making use of smart processes that support release by exception through rapid and efficient quality and production processes. It means smart suppliers providing consistent batch reports across the manufacturing network, as well as smart supply chains supporting serialised global track-and-trace.

      Speak to an Expert

      Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

        Mining Solutions

        Modern, safe choices for mining operation and information management.

        Mining is especially sensitive to fluctuations in the global economy

        To stay ahead in this complex, competitive industry, owners and operators need to be extremely adaptable – and instantly responsive – to changing market conditions.

        South Africa is internationally renowned for its wealth of mineral resources, as well as its expertise in mineral extraction. But there is more to being a roleplayer in this complex industry than reputation. Mining is one of the most competitive industries on earth. It relies on human labour as much as it does on technological advancements and expertise.

        Fixed resource prices on the open market mean the only way to increase turnover is to increase mining volumes. It also means the only way to increase profitability is to
        reduce costs in the face of ever-increasing energy and raw material costs.

        In these times, the way to create shareholder value is through efficient mining practices, improved product quality and the ability to show employees that their demands are being considered in the face of these global realities. Doing so might mitigate industrial action and grow the spirit of competition required to restore this industry to its previous standard of excellence.

        Digital Mining Transformation – It Starts With You

        In a volatile market, it is essential to ensure that your mining operations perform as efficiently as possible.

        To succeed, you require a strategy spanning your global portfolio – across the entire asset lifecycle. In other words, managing your assets safely and securely, maximising production while increasing profitability.

        Digital technology can help you to unite, analyse and manage your engineering data, processes and supply chain in the most efficient, intelligent manner. It can also empower you to operate with the utmost levels of corporate social responsibility.

        Proven Results, Delivered

        Discover our comprehensive industrial software platform, which spans the entire operational lifecycle. Do away with silos, integrate your data, enhance collaboration and increase efficiency to maximise return on capital throughout your global portfolio, at every stage of the asset lifecycle. Find out how we can empower you to transform your mining organisation.

        Value Chain Optimisation

        Value Chain Optimisation

        Gain valuable insights and benefit from visibility across the entire value chain, in a unified environment – from planning to scheduling to inventory.

        Asset Performance Management

        Asset Performance Management

        Master the tools that can predict potential equipment failures. Digitalise your procedures and maintenance activities.

        Production Optimisation

        Production Optimisation

        Transform data into insights with process optimisation, delay accounting and downtime analysis.

        Next-Generation Workforce

        Next-Generation Workforce

        Gain foresight into potential equipment failures. Digitalise your procedures and maintenance activities.

        Challenges Facing the Mining, Metals and Minerals Industry

        Health and Safety

        Intelligent Information

        Mining operations require access to accurate, real-time information, available anywhere, at all times, throughout the operation. It is crucial that this information is available 100% of the time, regardless of power outages, server malfunctions or network failure.

        • AVEVA System Platform
        • InTouch Access Anywhere
        • SmartGlance
        • Intelligence
        • Historian

        Event Resolution

        Whether it’s a production stoppage or a safety emergency, the relevant personnel must know, without any hesitation, what action to take during a time of crisis. This makes human workflow mapping and management mandatory.

        • Skelta BPM Workflow

        Process Optimisation

        At some point, “doing it the way it has always been done” may no longer be an effective option. For example, the redesigning of beneficiation processes may be a challenge – but at least one large South African company has done so – and saved hundreds of millions as a result.

        • Historian
        • Intelligence
        • MES/Performance

        Improved Capital Plant ROI, Reduced Maintenance Costs

        Mining machinery, such as refrigeration plants, conveyors, trucks, diggers, etc., is extremely expensive, and it is crucial for its lifespan to be extended as long as possible. This is possible – through the rigorous, real-time monitoring of downtime and Overall Equipment Effectiveness (OEE). Effective maintenance that is based on reality, rather than the calendar, also contributes to the extension of mining machinery equipment’s lifespan.

        • PRiSM
        • Mobile Operator Rounds
        • MES/Operations

        Reduced Energy Costs

        Simply “keeping an eye on the meter” is no longer sufficient in combatting increasing energy costs. Effective mine energy management requires the tracking of energy usage to batches and even shifts. This needs to be carried out on a time basis, in order to reduce energy usage during peak times, but without impacting production.

        • Corporate Energy Management

        Reduced Downtime

        Reductions in downtime are achieved through the real-time and historical trending of plant items, as well as the precise matching of production with demand.

        • MES/Performance
        • PRiSM

        Reduced Industrial Process Control and Industrial IT Engineering Costs

        The mining industry is under pressure, having to perform under increasingly tight budgetary constraints, but having to do so with fewer and fewer engineers. The proven answer to dealing with this scenario in an ever-changing world is the design, implementation, enforcement and maintenance of standards.

        Standards cut engineering costs dramatically, while also lowering the cost of ownership for the automation system as a whole.

        • AVEVA System Platform
        • Intelligence
        • Historian

        Preserving Past Assets and Investments

        Most mines have a collection of disparate automation systems, which have evolved with the enterprise over time. Although these systems are valuable assets, the engineering time and effort invested in their proper operation is of even greater value. Required in such instances, is a system designed with this exact scenario in mind – one that can make all these systems work together.

        • AVEVA System Platform
        • Historian
        • Device Integration Server
        • InTouch

        Speak to an Expert

        Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

          Flexibility. Connectivity. Productivity

          Connectivity – the Future of Oil and Gas Production, Processing and Refining.

          The potential of the digital revolution to transform the oil and gas industry is no secret. For many years, this has been a topic of intense discussion, and some successes have been observed.

          IIoT – the Missing Link to A New Level of Connectivity

          The Industrial Internet of Things (IIoT) provides the link that shifts hydrocarbon industries to new levels of connectivity. Now, you can achieve – and sustain – improvements through AVEVA’s connectivity, operations and information management solutions for oil and gas.

          Upstream

          Safely and economically maximise the production of oil and gas from both onshore and offshore wells.

          Midstream

          Manage the day-to-day activities of crude, refined products, as well as gas and petrochemical pipelines, so ensuring that your operations are efficient and safe.

          Downstream

          Ensure superior plant performance through lessened energy usage and operating costs, enhanced process yields and throughput, as well as fewer safety-related incidents.

          Optimising Your Oil and Gas Assets

          We assist you in identifying “value-leaks”, then we outline and implement the operations improvements required in order to close them.

          Speak to an Expert

          Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

            Create. Optimise. Transform

            Software for Chemical Manufacturing Innovation

            Enhance processes, maintain compliance, create new products and optimise existing production processes.

            Making chemicals projects and manufacturing faster, safer and smarter has always been the objective

            That is why the world’s leading chemical companies depend on AVEVA to actively drive value, agility and sustainability throughout their asset lifecycles. 

            Contributing around 5% to South Africa’s gross domestic product (GDP) and approximately 25% of its manufacturing sales, the chemical industry is of considerable economic significance to the country. The largest of its kind on the continent, SA’s chemical industry is highly complex and extremely diversified, with end products often composed of a number of chemicals which have been combined in some way, in order to provide the required characteristics and properties.

            Particularly prominent is the synthetic coal and natural gas-based liquid fuels and petrochemicals industry, with South Africa being the global leader in coal-based synthesis and gas-to-liquids (GTL) technologies. The primary, as well as secondary sectors, are dominated by Sasol (through Sasol Chemical Industries and Sasol Polymers), Dow Sentrachem and AECI. Recently, these companies have expanded and diversified their interests in tertiary products, especially those products with the potential for export.

            Optimise Capital Projects

            Own and manage your plant data intelligently throughout the asset lifecycle, regardless of whether you are working on a brownfield asset or constructing a new chemicals facility.

            • Streamline your project processes, boost collaboration and cut schedules with integrated engineering and design.
            • Enjoy the flexibility of solutions that are available in the cloud – on-premise and as SaaS.
            • Maximise the use of laser scanning and 3D data capture in your enterprise
            • Reduce overruns and manage risk with integrated Enterprise Resource Management.
            • Enhance partner relationships and manage risk through an integrated contract management platform.

            Safer, Smarter Operations

            Manage risk, reduce waste, minimise safety incidents and manage agile chemicals production with instant access to accurate, integrated data in your day-to-day operations.

            We offer solutions to

            • Manage your remediation projects and minimise unit costs through the use of intelligent information management.
            • Use an agile, integrated process simulation for the monitoring and optimisation of yields, ensuring quality compliance and operational efficiency and controlling your energy use and emissions.
            • Streamline your partner relationships with Supply Chain Management and Workflow Management.
            • Empower your business with complete operations technology through Enterprise Asset Management
            • Continuously improve your engineering, processes, operations and maintenance.
            Integrated Engineering and Design (IE&D)
            Integrated Engineering and Design (IE&D)
            AVEVA’s IE&D portfolio makes it possible for multi-discipline teams to create, refine and communicate engineering and design information in real-time, from any location globally. Through more effective communication, as well as efficient change management, teams can achieve a final, clash-free and optimised design faster and more efficiently.
            Intelligent Information Management and Asset Visualisation
            Intelligent Information Management and Asset Visualisation
            AVEVA’s Information Management portfolio produces a network of contextualised information, acting as the Digital Twin’s backbone. Assessment against managed information standards (including CFIHOS) allows you to trust the quality of your information so that the engineering data’s value is realised throughout the asset lifecycle.
            Contract Risk and Obligation Management
            Contract Risk and Obligation Management
            By managing all commercial activity in a holistic system at every phase of the strategic asset’s lifecycle, AVEVA’s ProCon contract management system connects all decision-makers, so protecting capital investment, driving performance and improving profitability.

            These tools can be combined with integration technologies, as well as real-time contract analytics software.
            Enterprise Resource Management (ERM)
            Enterprise Resource Management (ERM)
            AVEVA’s ERM solution supports the project execution process in its entirety. From project planning and material identification, through design, procurement and logistics, to construction work pack planning and control.
            Laser-Scanning/3D Data Capture
            Laser-Scanning/3D Data Capture
            AVEVA Point Cloud Manager provides cost-competitive, low-risk 3D data capture that allows you to visualise your plant as-operated. It also offers accurate, integrated plant data that spans the entire asset lifecycle. State-of-the-art productivity features are complemented by LFM’s unique ability to integrate high-resolution laser scan data with a new design – in its drawing deliverables, as well as in the 3D design environment.
            A Digital Twin for Your Complete Process Plant Lifecycle
            A Digital Twin for Your Complete Process Plant Lifecycle
            Whether you require increased efficiency, productivity or profitability, AVEVA’s Process Simulation has the ability to create your plant’s Digital Twin for use across the entire process lifecycle. Offering increasingly detailed process information, you are able to compare actual plant status against your simulation model, allowing you to view and interpret unit performance monitoring and real-time optimisation.

            Chemicals Industry – Current Challenges

            Sustained Regulatory Compliance

            Sustained Regulatory Compliance

            Sustained regulatory compliance is achieved through detailed process information and control in real-time, as well as personnel workflow mapping. 

            Increasing the plant or facility’s Sales Value Of Production

            Increasing the plant or facility’s Sales Value Of Production (SVOP)

            This concerns making a contribution to sustainability through the easing of environmental, health and safety compliance concerns. These are issues that are being given increasing consideration by business leaders in this sector.

            Additional Challenges

            • Improvement of asset utilisation
            • Waste reduction
            • Increasing yields
            • Easier and faster data analysis and knowledge management
            • Improving workflow and collaboration
            • Improving profitability
            • Decreasing variability in process performance
            • Improving agility and the response to operational variances
            • Capitalising on new technologies (e.g. the IIoT)
            • Increasing production capacity
            • Reducing inventory (and the necessity for stockpiling)

            A Transformation in the Optimisation of Capital Projects, Assets, Processes and People

            There is a Digital Transformation underway in all sectors of the chemicals market at present. However, the digitalising of your capital projects and manufacturing plant is only the first step towards increasing your supply chain’s agility. In addition, digital transformation makes it possible for your organisation to improve and grow plant operational business practices, so driving higher levels of collaboration, standardisation and agility.

            This approach involves the utilisation of people and processes, as well as technology, in order to deliver improved performance, reliability and agility. Find out more about some of AVEVA’s Digital Transformation customer strategies.

            Maximise Your Asset

            • Create new, or optimise high-margin products or processes to enable lower cost-per-unit.
            • Increase the agility for differentiated chemicals.

            Optimise the Process

            • Reduce production costs for commoditised chemicals.
            • Integrate production with supply chain, to facilitate higher asset utilisation.

            Empower the People

            • Equip new operators with increased mobility and automation.
            • Reduce time-to-knowledge and increase retention.

            Digitise the Plant

            • Interviews were conducted with 100 chemical industry decision-makers for digitisation in Chemicals and Petrochemicals.
            • Learn more about the challenges, opportunities and priorities, as well as benefits for the digital chemical plant.

            Enhance Supply Chain Agility

            • Enhance supply chain agility and operational processes.
            • Develop a feasible strategy for digital transformation to increase agility and cut costs.
            • Implement and roll out a global digital transformation programme.

            Improve Capital Project Efficiency

            • Enhance collaboration as well as change management across departments.
            • Increase corrections for clashes and collisions by 50%.
            • Run capital projects in the area, nitrogen and syngas sector with greater efficiency.

            Strategise, Digitise, Simulate

            To gain maximum results across your entire operation, you need to focus on the efficacies that can be gained from supply chain excellence. In Operations, in the quest for excellence, the goal is maximised profitability through well-trained operators, as well as a safe environment. Among other factors, asset excellence can examine the entire asset set in order to predict when failures may occur.

            Speak to an Expert

            Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

              Sustainability. Affordability. Efficiency

              Maximising Operating Efficiency in Water and Wastewater Facilities

              Water utilities require enhanced methods of engineering, energy supply optimisation and contextualised compliance monitoring.

              Water Utilities – The Challenges

              Operators of water and wastewater facilities face many challenges. They are not only required to provide affordable, reliable water and wastewater services, they must also be compliant with various government regulations while ensuring that their operations are sustainable.

              As they endeavour to expand the availability of water to the general population at an affordable cost, water utilities are in need of more efficient methods of engineering, energy supply optimisation and contextualised compliance monitoring.

              There are many global challenges. How would it be possible for engineers to find ways to create and reticulate clean, affordable water and wastewater services in developing countries using standard technologies? How can engineers balance the new cost equation between energy and water quality introduced by energy-hungry reclaiming and desalination technologies? What intelligent infrastructure options are available to enable automation vendors to deliver real-time data for multi-user operations decision-making?

              Water and Wastewater

              In conversation with global power industry leaders, shared insights have revealed three areas of strategic importance. These are the areas where AVEVA can assist in accelerating the Digital Transformation journey, so helping to shape a new energy future.

              Water

              As a semi-arid, water-stressed country, it is estimated (based on current usage trends) that South Africa’s demand for water will exceed availability by 2025

              The population’s continuing industrialisation and urbanisation trends are expected to place the country’s water supply sources under further pressure, unless appropriate, corrective measures are put in place. The six major water use sectors are: irrigation; urban use; rural use; power generation; mining and bulk industrial and forestation. *The combined total water requirement for all user sectors for the year 2000 was 13 280 million m3/a.

              Wastewater

              South Africa has 986 wastewater treatment plants. Most of these are relatively small systems (half of these plants treat less than 0.5 Ml/day).

              Although these plants operate using ageing infrastructure, an in-depth survey revealed that the need for additional or upgraded plant infrastructure; or the need for additional funding is not the root cause of the poor performance at the majority of surveyed plants. The most urgent challenge these plants are facing is the critical shortage of trained, skilled and experienced process controllers and mechanical/electrical maintenance staff – as well as the information required to guide optimised operations.

              Water and Wastewater Industry Challenges

              Water Industry

              Minimising waste to balance supply and demand

              The capability for instant municipal leak detection – and how to address the issue – can be made automatically available to qualified personnel using any mobile device. The automatic, remote monitoring and logging of meters greatly conserve human resources and cost – as well as facilitate billing.

              • AVEVA System Platform
              • Intelligence
              • InTouch
              • InTouch Access Anywhere
              • Historian
              • Mobile Operator Rounds
              • SmartGlance

              Water availability and quality

              Monitoring water quality from source to destination, through remote but collated measurements, using contemporary, wireless SCADA and IIoT technologies, can assist in the early detection of anomalies.

              • InTouch
              • AVEVA System Platform
              • Intelligence
              • Historian

              Optimised use of effluent

              As a result of water scarcity, all pollutants and effluent streams will increasingly require treatment to ever-higher standards, before being disposed of.

              • AVEVA System Platform
              • InTouch
              • Intelligence
              • Historian

              Lack of necessary skills

              In order to maximise efficacy, many geographically distributed companies are concentrating their knowledge base and information resources in a central location.

              • AVEVA System Platform
              • Historian
              • InTouch
              • Skelta BPM Workflow
              • Intelligence

              Wastewater Industry

              The establishment of new skills and competencies is especially relevant to economically disadvantaged communities. The single biggest challenge facing the wastewater industry in South Africa is the lack of trained personnel. Industrial automation and industrial IT technology can have a drastic impact to help address this challenge in the short term while providing the breathing room required for devising long-term solutions.

              • AVEVA System Platform
              • Historian
              • InTouch
              • Intelligence

              Mechanical, electrical and infrastructural maintenance

              These aspects depend on personnel, which can be guided remotely on proper maintenance procedures through mobile devices, even if they don’t have the necessary training.

              • Intouch Access Anywhere
              • PRiSM
              • Mobile Operator Rounds

              Infrastructure and network information

              Geographically distributed systems benefit from centralised SCADA and information systems. These systems are backed by a centralised pool of expertise, for event resolution and guidance.

              • AVEVA System Platform
              • Intelligence
              • InTouch
              • Historian
              • Skelta BPM Workflow

              Residue and sludge – management and disinfection

              The inadequate disposal and use of sludge were recorded at 81% of the surveyed plants, while it was found that none of the surveyed plants was compliant with new SA Sludge Guidelines. While training will be of assistance, measurement leads to quantifying performance against regulations.

              • AVEVA System Platform
              • Historian
              • InTouch
              • Intelligence

              Environmental impacts and regulatory compliance

              It has been established that 30% of plants require immediate intervention in order to avoid crisis situations, such as outbreaks of waterborne diseases. In the short to medium term, intervention would be necessary at more than 66% of the plants.

              The Department of Water Affairs and Forestry requires a 95-percentile compliance to the conditions stipulated in the authorisation. However, if these performance criteria were strictly enforced, only 4% of the surveyed plants are proven to be adequately maintained and operated.

              • AVEVA System Platform
              • Historian
              • InTouch
              • Intelligence

              Trusted, Proven Smart Water Solutions and Services

              Digitally transform your water and wastewater operations and achieve operational excellence by applying AVEVA’s proven, trusted industry-leading technology solutions and services.

              Speak to an Expert

              Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

                Efficiency. Safety. Reliability

                Digital Solutions: The Future of New Energy

                In their quest for adherence to regulatory stipulations and driven by consumer demand, power utilities are striving for maximum efficiency, reliability and safety in all operations.

                Value for the People, Towards a Brighter Future

                In conversation with global power industry leaders, shared insights have revealed three areas of strategic importance. These are the areas where AVEVA can assist customers in accelerating their Digital Transformation journey, so helping to shape a new energy future.

                Value

                What is the best digital strategy for your enterprise? What does an effective digital strategy look like, one that will empower you to operate your business today – and adapt your business for its future energy requirements?

                People and Culture

                What is the best digital strategy for placing people at the centre of transformational change? How can such a strategy help to create a high-performance work culture?

                Technology and Risk

                What is the best digital strategy to help reduce technology risks, yet also allow quick adaption and agility in an ever-changing industry landscape?

                Maximising Lifetime Value – A Lifecycle Approach

                AVEVA’s power industry portfolio adds value at every stage of the plant lifecycle. From savings in capital expenditure costs during the initial design and build stages, to reducing operations and maintenance (O&M) expenditures, AVEVA can assist in extending the total lifetime value of power assets.

                Total Implemented Cost Reduced
                Total Implemented Cost Reduced
                AVEVA solutions for integrated design and engineering can assist in savings of up to 10 per cent on engineering, procurement and construction activities.
                Asset Reliability Maximised
                Asset Reliability Maximised
                AVEVA solutions help to monitor over 500,000 MW (or ~8 per cent of global capacity), so maximising the reliability of assets throughout the fleet and/or grid.
                Operating Cost Reduced
                Operating Cost Reduced
                Through process modelling capabilities in thermal performance management, AVEVA solutions have helped to achieve savings of over $250k per unit.
                Workforce Productivity Improved
                Workforce Productivity Improved
                AVEVA solutions assist in empowering your workforce via platforms for mobility, as well as operator training and simulation – including virtual and augmented reality.

                Power and Gas Utility Industry – Current Challenges

                This is the nature of the business. In South Africa, the control and awareness of large, dispersed networks and assets depend on the location of coal mines, as well as wind power and solar availability. However, due to a shortage of human expertise, the decentralisation of such expertise to address these issues is not possible.

                A solution, however, is the centralisation of knowledge – something that requires special data gathering and information extraction knowledge.

                • AVEVA System Platform
                • InTouch
                • InTouch Access Anywhere
                • Historian – tiered
                • MDT AutoSave
                • Skelta BPM Workflow
                • Intelligence

                Decision-making based on accurate data

                Aggregating and contextualising data from various, disparate sources is crucial for providing operators at plant level, as well as management at the corporate level, with the same, accurate picture of reality – in real-time.

                • Intelligence
                • Historian
                • SmartGlance
                • MES/Operations

                Cybersecurity

                Energy is a primary strategic resource. This makes it the number one target for anyone wanting to impact a country’s economy and security.

                • InTouch
                • AVEVA System Platform
                • Intelligence
                • Historian

                Improved safety

                Safety is an all-important aspect of the power and utility industry. Whether it entails the operation or maintenance of generation sets with their attendant boilers, or the erection of wind turbines – informing technicians and operators in the field on mobile devices is fast becoming the norm.

                • InTouch Access Anywhere
                • AVEVA System Platform
                • SmartGlance

                Emissions control

                As the majority of South Africa’s power is drawn from coal, emissions control has become a highly significant issue. This is especially pertinent as it relates to international agreements.

                • Historian
                • Historian Client
                • AVEVA System Platform
                • Information Server
                • InTouch
                • Alarm Advisor

                System availability and effective maintenance

                Power and gas generation and distribution involve a complex process that depends completely on the availability of a lengthy chain of machinery. Traditional, calendar-based protocols have proven to be less effective than demand-based systems with regards to many aspects of this industry.

                • MES/Performance
                • MDT AutoSave
                • Mobile Operator Rounds
                • PRiSM

                Speak to an Expert

                Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

                  Integration. Reliability. Intelligence

                  Intelligent Solutions for Smart Infrastructure Management

                  Smart Infrastructure is made possible by reliable, integrated, scalable and intelligent solutions.

                  Smart Infrastructure Solutions for Super-connected Networks

                  As citizens, we depend upon the infrastructure provided by transportation networks, municipal operations, buildings, facilities and campuses, public utilities and Smart Cities for just about everything. The more efficiently they are run, the greater their contribution to increasing the health, safety and well-being of everyone who uses them.

                  Addressing critical infrastructure challenges such as urbanisation, overpopulation, pollution, congestion and security require complex networks that have to operate efficiently, safely and effectively. However, a rapid increase in sub-systems, hardware devices, connected and manually intensive data sources, as well as operational silos, ask for a different approach to solving the interconnected challenges which infrastructure operators are so often confronted with.

                  To Systems Engineers, systems thinking is not a novel concept. At the heart of any well-designed monitoring and control system lies a deep understanding of the way components interact, interrelate and interdepend to form a complex and unified system. In the complex world of smart infrastructure, the necessity for systems thinking has never been more crucial.

                  From Smart Cities to campus administration, integrated traffic control to smart airport operations – in order to derive pertinent operational insights, a single view of the interaction between people, processes and technology is a necessity.

                  The Challenge for Infrastructure Management

                  Municipal operations, national defence, transportation and public utilities offer the infrastructure on which we rely for almost everything we do.

                  Gautrain is a state-of-the-art commuter service, which connects OR Tambo international airport and the cities of Johannesburg and Pretoria. It is the busiest transport hub in our country. The construction of the Gautrain project entailed overcoming geological, as well as logistical challenges. It involved having to tunnel under and through some of the most populated business centres in SA.

                  Transnet comprises the largest and most crucial part of the freight logistics chain that delivers goods to each and every citizen of South Africa. On a daily basis, through its pipelines and both to and from its ports, Transnet delivers thousands of tons of goods across South Africa. The transport giant then moves that cargo on to ships for export, while it unloads goods imported from abroad.

                  One of Transnet’s most significant achievements is the 860 km rail link between the Sishen iron ore mine in the Northern Cape and the Port of Saldanha on the West Coast. These trains measure nearly 4 km in length and weigh over 40 000 tons. More than 3,000 of these RDP trains have been in operation since their launch in December 2007.

                  Your Infrastructure’s Future: Efficient, Intelligent – and Digital

                  Several factors, such as capital budget restrictions, ageing infrastructure, stricter environmental policies, as well as dynamic security concerns hamper the ability of infrastructure operators to meet the service levels their customers expect.

                  More and more, such operators are applying technological solutions, such as IoT, Cloud, Big Data, Analytics, Mobility and Digital Twins, to transform the asset lifecycles and operations of their infrastructure.

                  AVEVA’s capabilities in monitoring and control, engineering and design, asset performance and operations optimisation is an ideal fit for cities, power utilities, water and wastewater utilities, campus and facility managers, transportation operators as well as data centres who are looking to digitally transform their operations in order to save costs, reduce risk, as well as optimise performance and speed crisis response.

                  Ultimate Integration and Interoperability
                  Ultimate Integration and Interoperability
                  • Access real-time monitoring and control by utilising proven software and communication technologies.
                  • Remove application & information silos in order to deliver holistic, end-to-end operations & outcomes.
                  • Connect various sub-systems (software & devices) to facilitate decisions based on all available information.
                  Optimise Efficiency and Return on Assets
                  Optimise Efficiency and Return on Assets
                  • Improve decision-making with situational awareness.
                  • Enhance operational efficiency with a single view into all sub-systems.
                  • Drive cross-organisational collaboration to enhance emergency procedures and processes.
                  • Implement proactive asset maintenance practices in order to maximise capital investment decisions.
                  Security and Regulatory Compliance
                  Security and Regulatory Compliance
                  • Facilitate secure operations with flexible solutions and architectures.
                  • Enhance regulatory reporting and compliance activities by making use of a “single version of the truth” for processes and operations.
                  • Drive total operational transparency with historical data and real-time information for incident reporting and management.
                  Exceed Service and Satisfaction Levels
                  Exceed Service and Satisfaction Levels
                  • Ensure maximum levels of customer satisfaction with the use of situationally aware issue notification, real-time information flow, as well as instructive, workflow-driven resolutions.
                  • Offer a single, holistic view of operations with an emphasis on infrastructure projects’ interconnected nature.

                  Solutions for Infrastructure Operators

                  Make more informed decisions faster, increase the speed of crisis response, minimise operational costs and energy consumption, reduce risk to employees, assets and users and enable an efficient, mobile workforce by applying AVEVA’s digital transformation solutions.

                  Speak to an Expert

                  Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!

                    Innovate. Empower. Transform

                    Digital Transformation: Making Smart Manufacturing Possible

                    Drive operational excellence and smart manufacturing through Digital Transformation – across the value chain.

                    Smart Manufacturing – Transforming the Food and Beverage Industry Globally

                    The food production industry is the largest manufacturing sector in the world – and South Africa is no exception. The industry has no choice but to keep up with its ever-expanding consumer base, all the while facing increasingly complex challenges throughout its supply chain.

                    With regards to sourcing, South African farmers, like farmers across the globe, are finding it a serious challenge to keep up with an ever-increasing demand for food. Merely increasing output using current methods of agriculture production is no longer sustainable – 86% of SA’s land is already being utilised for crops or grazing. In order for food production to keep up with demand – and to adapt for environmental sustainability – sustainable agricultural practices must be widely adopted and implemented. This includes finding a balance between the need for fuel (ethanol) and the need for food, which underlies a more recent concern – the matter of food security.

                    Food security is concerned with South Africa’s capacity to be self-sufficient, guaranteeing the sustained availability of nutritious food for all its people.

                    Empowering You to Drive Operational Excellence Across the Value Chain

                    AVEVA has created an end-to-end industrial software platform with solutions that remove information silos. This empowers customers to improve efficiency, increase profitability and maximise return on capital – across the value chain.

                    Find out how our most comprehensive portfolio of software products is
                    transforming the industry.

                    Challenges Facing the Food & Beverage Industry

                    Changing market needs

                    Changing market needs

                    Customers expect variety – it is what makes food manufacturers more competitive. This means greater production agility and shorter production runs which, in turn, necessitates greater control. Greater control can only be achieved by turning data into actionable information in real-time. In addition, that information has to be available to decision-makers anywhere, any time and on any device.

                    • Historian – as well as Client and Online editions
                    • Information Server
                    • Intelligence
                    • IS³ Online
                    • SmartGlance
                    • Dream Report for IS³

                    Product traceability

                    Product traceability

                    More so than in any other industry, Food and Beverage require traceability throughout the supply chain. This ensures the protection of its customers, as well as the ability to rapidly respond to anomalies.

                    • QI Analyst
                    • MES/Quality
                    • Recipe Manager Plus
                    • InBatch
                    • Skelta BPM Workflow

                    Operations visibility

                    Operations visibility

                    Operators need to be informed, not perplexed. The correct SCADA and HMI solutions, together with increased machine intelligence, hold the key.

                    • AVEVA System Platform
                    • Alarm Advisor
                    • InTouch
                    • InTouch Machine Edition

                    Strict regulatory compliance

                    Strict regulatory compliance

                    Consumers are protected by ever-expanding legislation that was designed to safeguard their health and safety. The contravention of these regulations is not an option. For South African food producers, regulatory compliance is the key to unlocking more market doors in Europe and the US.

                    • MES/Quality
                    • Skelta BPM Workflow

                    Fragmented IT

                    Fragmented IT

                    Business IT and industrial IT were invented for different purposes, but they share a common goal. Today, both can work in tandem to provide effective decision support throughout the organisation.

                    • Enterprise Integrator
                    • Intelligence

                    Economic pressures and doing more – with less

                    Economic pressures and doing more – with less

                    Remaining in business in this industry requires outsmarting – and being more efficient than – your competitors. One way of achieving this is by empowering your innovation with agile and cost-effective industrial automation and IT technologies.

                    • Historian
                    • Intelligence
                    • MES Operations
                    • Corporate Energy Management
                    • SmartGlance

                    Effective process control

                    Effective process control

                    Visibility into operations cause-and-effect scenarios, effective alarm management and operator awareness are all crucial to ensuring efficient processes.

                    • AVEVA System Platform
                    • MES/Operations
                    • InTouch
                    • InTouch Access Anywhere

                    Quality and compliance

                    Quality and compliance

                    Continuous quality improvement cuts down on production costs while enforcing standard operating procedures leads to a quick resolution of issues.

                    • MES/Quality
                    • Skelta BPM Workflow
                    • QI Analyst

                    Line and equipment performance management

                    Line and equipment performance management

                    Extracting the most value from the hardware, software and people involved in the production process.

                    • MES/Performance
                    • InTouch Machine Edition

                    Maintenance and uptime

                    Maintenance and uptime

                    Empower your maintenance personnel to reach maximum efficiency by guiding them through diagnostic and maintenance procedures via portable devices.

                    • Mobile Operator Rounds
                    • Avantis EAM

                    Increase Operational Performance

                    • Transform manufacturing operations, improving profitability and yield while maximising flexibility.
                    • Use smart manufacturing to drive higher levels of collaboration, standardisation, agility and operational governance.
                    • Reduce costs and complexity using a model-driven MES/MOM software approach, enabling the deployment of standards-based operations across multiple sites.

                    Improve Asset Reliability and Performance

                    • Reduce unplanned downtime and maximise return on existing investments by improving asset reliability and performance.
                    • Eliminate or defer capital investments in new assets while meeting increasing demand.

                    Ensure Consumer Traceability and Quality

                    • Minimise recalls and improve end-to-end quality and compliance for produced goods, including product genealogy traceability and standards enforcement.
                    • Support food safety compliance, so preserving brand equity as well as shareholder value.

                    Increase Formulation and Recipe Agility

                    • Decrease time-to-market as well as the costs of manufacturing new product introductions.
                    • Simplify the manner in which you manage packaging material variations, as well as label data, as part of a recipe.

                    Speak to an Expert

                    Contact one of our highly qualified sales representatives to see how we can assist with maximising your potential!